Formwork and accessories

Formwork for the production of concrete is an additional assortment in the production of reinforced-concrete elements. The solutions we offer allow you to assemble moulds for concrete without damaging the casting surfaces.

Formwork for the production of concrete is an additional assortment in the production of reinforced-concrete slab elements. Formwork can also be used for the production of precast elements, where emphasis is placed on the long service life of the concrete casting surfaces (slabs, tilting tables).

The solutions we deliver use permanent magnets that allow for repeated use of the formwork without damaging the casting surfaces. Unlike carpentry formwork, there is no need to assemble the casting surfaces using fasteners such as screws or nails. At the same time, the design of our formwork makes work easier and shortens the time necessary for preparing the moulds.

The solutions we offer are based on each customer’s needs and requirements. The basic principles of formwork remain the same, and the final form is always custom-designed.

Classification

magnetic sides
magnetic sides carriers
magnetic boxes
magnetic chamfers
steel chamfers
plastic chamfers

Magnetic sides

Magnetic sides are designed for the production of reinforced-concrete flat elements such as slabs, walls, hollow-core and sandwich slabs. Magnetic sides are typically used in moulds for flat elements(slabs, tilting tables).

Magnetic sides are a suitable solution for the serial production of flat elements with a constant profile height. The height of the sides is constant.

Magnetic sides are designed as a rigid weldment of steel sheets that form the side surfaces. The sides are complemented with integrated magnets, called magnetic boxes.

The magnets are affixed to the casting surface of the mould.

The number of magnetic boxes depends on the type of the element produced and the way the magnetic sides are used to suit the customer’s needs.

The sides can be designed flat or with chamfered edges, in single-sided or…

Formwork for the production of concrete is an additional assortment in the production of reinforced-concrete slab elements. Formwork can also be used for the production of precast elements, where emphasis is placed on the long service life of the concrete casting surfaces (slabs, tilting tables).
The solutions we deliver use permanent magnets that allow for repeated use of the formwork without damaging the casting surfaces. Unlike carpentry formwork, there is no need to assemble the casting surfaces using fasteners such as screws or nails. At the same time, the design of our formwork makes work easier and shortens the time necessary for preparing the moulds.
The solutions we offer are based on each customer’s needs and requirements. The basic principles of formwork remain the same, and the final form is always custom-designed.
Classification
<ul>
<li>magnetic sides</li>
<li>magnetic sides carriers</li>
<li>magnetic boxes</li>
<li>magnetic chamfers</li>
<li>steel chamfers</li>
<li>plastic chamfers</li>
</ul>
 
<h2>Magnetic sides</h2>
Magnetic sides are designed for the production of reinforced-concrete flat elements such as slabs, walls, hollow-core and sandwich slabs. Magnetic sides are typically used in moulds for flat elements(slabs, tilting tables).
Magnetic sides are a suitable solution for the serial production of flat elements with a constant profile height. The height of the sides is constant.
Magnetic sides are designed as a rigid weldment of steel sheets that form the side surfaces. The sides are complemented with integrated magnets, called magnetic boxes.
The magnets are affixed to the casting surface of the mould.
The number of magnetic boxes depends on the type of the element produced and the way the magnetic sides are used to suit the customer’s needs.
The sides can be designed flat or with chamfered edges, in single-sided or double-sided versions.
The positioning of the magnetic sides, the fixing of the magnets and the subsequent unmoulding can be done manually by means of a material handling equipment(lifting beams) or via a formwork robot.
Magnetic sides specifications:
<ul>
<li>height: 60–300 mm</li>
<li>width: 90–120 mm (+ chamfer width)</li>
<li>length 750–6000 mm</li>
</ul>
 
<h2>Magnetic sides carriers</h2>
Magnetic sides carriers are designed for the production of reinforced-concrete flat elements such as slabs, walls, hollow-core and sandwich slabs. Magnetic sides are typically used in moulds for flat elements(slabs, tilting tables).
Magnetic sides carriers are a suitable solution for the production of slab elements with variable profile heights. The height of the casting surface of the sides is adjustable to a certain degree.
The magnetic sides carriers are designed as a weldment of steel sheets and profiles that form the support frame. The support frame is designed to hold waterproof plywood, which forms the casting surface of the sides.
The waterproof plywood is fixed to the carriers with screws.
The magnetic sides carriers can be supplied with free or integrated magnets, called magnetic boxes.
Free magnets are recommended for wide ranges of heights and lengths of sides carriers. With wide ranges of sides carriers, there is no need to own a large number of magnetic boxes – magnetic boxes can be easily combined.
Integrated magnets are especially suitable for quick side carrier applications. The magnetic boxes are connected to the side carriers using screws.
The magnets are affixed to the casting surface of the mould.
The number of magnetic boxes depends on the type of the element produced and the way the magnetic sides are used to suit the customer’s needs.
The sides can be designed flat or with chamfered edges, in single-sided or double-sided versions.
The positioning of the magnetic side carriers, the fixing of the magnets and the subsequent unmoulding can be done manually by means of a material handling equipment(lifting beams).
Magnetic sides carriers can be replaced with a simple adaptor (board) to fix the plywood. The adaptor is connected directly to the magnetic box using screws. This solution allows for making atypical side lengths, additional formwork reinforcement, etc.
Magnetic sides specifications:
<ul>
<li>height: 130–400 mm</li>
<li>width: 250–350 mm (+ plywood thickness)</li>
<li>length 750–12 500 mm</li>
</ul>
 
<h2>Magnetic boxes</h2>
A magnetic box consists of the base protective housing with an integrated magnet and control pin for fixing the magnet to the casting surface.
By activating the fixing mechanism, the magnet (magnetic elements) moves closer to the steel casting surface, thus firmly fixing its position.
The base protective housing of the magnetic box includes threaded bushings for fixing the sides. Magnetic boxes can be connected to optional accessories such as boards, posts and rams.
Magnetic box specifications:
Magnetic box 600
<ul>
<li>Clamping force 600 kg</li>
<li>Dimensions (W x L)58 x 170 mm</li>
</ul>
Magnetic box 1300
<ul>
<li>Clamping force 1300 kg</li>
<li>Dimensions (W x L)69 x 229 mm</li>
</ul>
Magnetic box 2000
<ul>
<li>Clamping force 2000 kg</li>
<li>Dimensions (W x L) 115 x 229 mm</li>
</ul>
Magnetic box 2450
<ul>
<li>Clamping force 2450 kg</li>
<li>Dimensions (W x L) 115 x 269 mm</li>
</ul>
 
<h2>Magnetic chamfers</h2>
Triangular magnetic chamfers are designed for making chamfered edges on a reinforced-concrete element. They are a good complement for the production of reinforced-concrete elements using a formwork system that does not allow for making chamfered edges but chamfering of the element is required. 
Fixing the magnetic chamfers to the casting surfaces of the moulds for concrete does not require the use of any fasteners or welds. The magnetic chamfers allow for chamfering the edges of reinforced-concrete elements that are 10 x 10 mm (10 x 45°).
The magnetic chamfers include integrated magnetic elements. The magnetic elements are placed on the hypotenuse or adjacent side of the triangular chamfer.
 
<h2>Steel chamfers</h2>
Triangular steel chamfers are designed for making chamfered edges on a reinforced-concrete element. They are a good complement for the production of reinforced-concrete elements using a formwork system that does not allow for making chamfered edges but chamfering of the element is required. 
The steel chamfers are fixed to the casting surfaces of moulds for concrete with welds. The steel chamfers allow for chamfering the edges of reinforced-concrete elements that are 10 x 10 mm, 15 x 15 mm, 20 x 20 mm or 25 x 25 mm.
Note: Some assembly of the casting surface of the mould for concrete is necessary when fitting the steel chamfers (welding).
 
<h2>Plastic chamfers</h2>
Triangular plastic chamfers are designed for making chamfered edges on a reinforced-concrete element. They are a good complement when making reinforced-concrete where a 10 x 10 mm (10 x 45°) chamfer is required.
The plastic chamfers we supply have a double-sided design and are used to fit on the edge of the mould for concrete.  Fitting the chamfer on the mould edge creates a 10 x 10 mm (10 x 45°) chamfer.
Plastic chamfers are also used to seal mould connections where the mould has to be split (side/front/bottom transition).
The plastic chamfers we supply are fitted on steel sheets that are 6 mm or 10 mm thick.

Technical parameters listed above

Moulds for the production of drainage channels

Moulds for the production of drainage channels offer a comprehensive solution for reinforced-concrete precast technology for the rapid drainage of rainwater in transport infrastructure.

Moulds for the production slab elements

Moulds for the production slab elements are designed for both single and serial production of precast reinforced-concrete slabs and walls, and occasionally also for the production of columns.

Moulds for the production of structural elements

Moulds for the production of structural elements are a good solution especially when producing reinforced-concrete precast elements such as smooth and cantilevered columns, girders, load bearers, and trusses. With the appropriate structural adjustment made to the mould, the shape of the produced precast element can be easily and efficiently changed.

Moulds for the production of 3D elements

Moulds for the production of 3D elements are an effective solution for either serial or single-unit production of precast reinforced-concrete module elements, saving costs for overall construction.

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Formwork and accessories

Magnetic sides

Technical parameters listed above

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